Source Title: Flexible manufacturing, the successful application of large family robots in the field of new energy vehicles
Power battery is the core parts of new energy vehicles, known as the "heart" of new energy vehicles, as the global new energy vehicle market demand continues to grow rapidly, power battery demand continues to rise. Due to the increasing number of product models, frequent innovation of battery technology and complex subdivision scenes, flexible production has become the focus of enterprise transformation. GGII data show that in each process segment of the power lithium battery production line alone, the robot penetration rate can reach 82%.
Elfin series collaborative robot has comprehensive performance and high cost performance. It adopts a unique double-joint module design, a motion module contains two joints, forming a unique kinematic structure. It is not only different from most collaborative robot products in the market in appearance, but also can obtain higher flexibility when working, and can be widely used in automated production lines in all walks of life. Dazu Robot has a series of collaborative robot product system, in addition to Elfin series, it also has integrated end force control, integrated AI vision ELFIN-Pro, national explosion-proof certification ELFIN-EX series, large load big arm spread ability S series.
In the field of new energy vehicles, Elfin series collaborative robots are widely used in power battery production lines, and can be used in the battery core section (front/middle/rear section), module section, PACK process section and other links. The application scenarios that have been scaled up include cell stacking, screw tightening, pre-welding/post-welding cleaning, CCD detection, charging and plugging, labeling, dispensing, 3D visual assembly, air tightness detection, etc
CASE1: battery stack application case
Dazu robot helps domestic head power battery manufacturers to achieve automatic transformation and upgrading of cell production lines, and uses S-series collaborative robots to replace manual cell stacking operations, saving manpower and improving product consistency and production efficiency.
CASE2: Screw tightening application case
Large family robots are more suitable for screw tightening application scenarios. The Elfin series is based on a unique arm shape and structural design to achieve greater torque carrying capacity, up to seven times that of other cobots. Customers use the Elfin series of Dazu robots instead of manual, without large-scale transformation of the workshop, to achieve automatic screw tightening operations.
CASE3: Pre-welding cleaning application case
It is necessary to clean the workpiece before welding, and it is also an important link to ensure the quality of welding. Manual cleaning before welding, there are often different quality, and even there are workpiece errors and omissions. Customers use Elfin series collaborative robots, multi-station layout, can be batch, fast to complete the cleaning work with welding parts, easy to debug, easy to switch products, and can greatly reduce the welding defect rate.
Dazu Robot is invested and established by Dazu Laser Technology Industry Group Co., LTD. It is a national high-tech enterprise and a national specialized small giant enterprise incubated on the basis of the R&D team of more than 100 people in Dazu Robot Research Institute. Founded in September 2017, the company has production and R&D bases in Foshan and Shenzhen, subsidiaries and offices in Tianjin, Wuxi, Chengdu, Germany and the United States. The company is committed to the research and development, promotion and application of intelligent collaborative robots in industry, medical, logistics, education, service and other fields, and has become a global leader in the era of intelligent robots.